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Trusted by crane manufacturers across India

EOT Crane Girder Design
Automated & Standards-Compliant

Complete bridge girder and end carriage design per IS:807, IS:3177 & IS:800. From specifications to professional calculation notes in under 2 minutes.

Try up to 3 designs free before you buy — no credit card required

5–80T
Capacity Range
≤35m
Span Coverage
21
IS:807 Checks
<30s
Design Time

What CraneGenie Covers

A complete structural design pipeline — not just a calculator.

Bridge Girder Design

  • Iterates thousands of box girder sections to find the lightest valid design
  • Bending, shear (VQ/Ib), deflection, buckling, torsion, Von Mises checks
  • Supports both Rail-at-Centre and Rail-on-Web configurations

End Carriage Design

  • Iterates thousands of end truck sections grouped by wheel diameter
  • 8 IS:807 checks including bending, shear, deflection, and compression
  • Supports 4-wheel and 8-wheel (bogie) configurations

Wheel Load Calculations

  • Complete crane weight breakdown with all structural components
  • Max, min, and mean wheel loads per IS:807 load combinations
  • Cabin, DSL cage, platforms — included only when applicable

Professional Calculation Notes

  • Detailed Word document with formulas, diagrams, and check results
  • Section properties, BM/SF diagrams, and stiffener layout
  • Ready for client submission and third-party review

How It Works

Three steps from specifications to finished design.

1

Enter Specifications

Crane capacity, span, duty class, steel grade, trolley geometry, and rail details.

2

Get Optimal Design

The engine evaluates thousands of sections and selects the lightest that passes all IS:807 checks.

3

Download Report

Get a detailed calculation note with section properties, stress checks, and design verification.

Standards & Capabilities

Design Standards

  • IS:807 — Code of Practice for Design of Cranes
  • IS:3177 — Code of Practice for Crane Rails
  • IS:800 — General Construction in Steel

Supported Range

  • Capacity: 5T to 80T (main hook) + auxiliary hook
  • Span: up to 35m, duty class M1 to M8
  • Steel grades: Fe410WB, Fe490, Fe540
  • Rail-at-Centre and Rail-on-Web configurations

Built For

Whether you design one crane a month or fifty, CraneGenie saves you hours of manual calculation.

Crane Manufacturers

Speed up your design cycle. Run multiple capacity/span combinations in minutes instead of days.

Structural Consultants

Verify crane girder designs with IS:807-compliant checks and professional calculation notes.

Steel Fabricators

Get optimised section sizes and stiffener layouts. Download reports ready for client submission.

Engineering Students

Learn crane design with real IS:807 calculations. 3 free designs to get started.

What You Get

A professional calculation note document — ready for client review and regulatory submission.

CraneGenie_Structural_Calc.docx
STRUCTURAL CALCULATION NOTE
EOT Crane Bridge Girder Design
CG-2026-SCN
Rev. R0
1Design Inputs & Parameters
2Section Properties & Geometry
3Load Analysis & BM/SF Diagrams
4Stress Checks (13 IS:807 Checks)
5Shear & Stiffener Design
6End Carriage Design (8 Checks)
7Wheel Load Calculations
Sample Check Result
Bending Stress (Tension)
124.3 / 163.3 MPaPASS
Von Mises Equivalent
138.7 / 163.3 MPaPASS

Every report includes:

  • Complete design inputs with project and client details
  • Section properties: Ixx, Zxx, area, self-weight, NA position
  • Bending moment and shear force diagrams (plotted)
  • All 13 girder checks with actual vs. allowable values
  • Stiffener spacing calculation and layout
  • End carriage section selection with 8 IS:807 checks
  • Wheel load breakdown: max, min, and mean per wheel
  • Cross-section diagram with dimensions

Typical output: 20–30 page Word document with formulas, diagrams, and check tables. Ready for third-party verification.

Frequently Asked Questions

Everything you need to know about CraneGenie.

CraneGenie designs EOT (Electric Overhead Travelling) crane bridge girders in both Rail-at-Centre and Rail-on-Web box girder configurations. It supports cranes with main hook capacities from 5T to 80T, spans up to 35m, and duty classes M1 through M8.

The girder design includes 13+ checks per IS:807: vertical and horizontal bending stress, combined bending, shear stress (VQ/Ib), deflection (live and total), web height-to-thickness ratio, stiffener spacing, lateral-torsional buckling, torsion (Bredt-Batho), and Von Mises equivalent stress. The end carriage design includes 8 additional checks.

CraneGenie uses the same formulas and lookup tables as traditional manual calculations per IS:807, IS:3177, and IS:800. The engine has been validated against reference Excel sheets used by established crane manufacturers. Results match within 1–2% of manual calculations.

You get a detailed Word document (20–30 pages) containing all design inputs, section properties, load analysis with BM/SF diagrams, all stress check results with actual vs. allowable values, stiffener layout, end carriage design, and wheel load calculations. The document is formatted for direct client submission.

Yes. CraneGenie supports both automatic section selection (iterates thousands of sections to find the lightest valid one) and custom section mode where you specify your own web height, web thickness, plate thicknesses, and C-to-C web dimension. All checks are then run on your specified section.

CraneGenie uses a credit-based system — each design run consumes credits based on crane capacity: up to 20T costs 1 credit (~₹2,000), 21–50T costs 2 credits (~₹4,000), and 51–80T costs 3 credits (~₹6,000). You can try up to 3 designs free before purchasing. Credit packs start at ₹20,000 for 10 credits, with bulk discounts up to 25% on larger packs. All prices are exclusive of 18% GST. Credits are valid for 1 year from the date of purchase.

Yes. All designs are stored securely and are accessible only to your account. Each user has their own projects and designs. The application runs on secure cloud infrastructure with encrypted data transmission.

CraneGenie supports Fe410WB (IS:2062 Grade A), Fe490 (Grade B), and Fe540 (Grade C). The allowable stresses, yield strengths, and safety factors are automatically determined based on the selected grade and case of loading (indoor/outdoor).

Simple, Credit-Based Pricing

No subscriptions. Pay per design — buy credit packs as you need them.

3
credits
Free Trial
Free
Run up to 3 designs before you buy
10
credits
Starter
₹20,000
₹2,000/credit
+ 18% GST = ₹23,600
Popular
25
credits
Professional
₹45,000
₹1,800/credit
+ 18% GST = ₹53,100
60
credits
Enterprise
₹90,000
₹1,500/credit
+ 18% GST = ₹1,06,200

Credits Consumed Per Design

Standard(Up to 20T)
1 credit
Medium(21T – 50T)
2 credits
Heavy(51T – 80T)
3 credits

Each design includes: bridge girder + end carriage + wheel loads + downloadable calculation note.
Effective cost shown is based on Starter pack rate (₹2,000/credit). Bulk packs offer lower per-credit rates.
Credits valid for 1 year from date of purchase.

Ready to Design?

Create your free account and run your first crane girder design in minutes.